Pre -chlorine Dioxide Manufacturing Manufacturing Factory From Sodium Chlorate And Sulfuric Acid With Hydrogen Peroxide Reducing Agents Using Hydrogen Peroxide -atmospheric Process (HP -A Process) With A Capacity Of 10,000 Tons/year
Pre-chlorine Dioxide Manufacturing Factory: A Feasibility Study
Introduction
Chlorine dioxide is a vital chemical compound used in various industrial and human life sectors, including the pulp and paper industry, cellulose bleaching, water treatment, and waste disinfectant. In this article, we will discuss the feasibility of establishing a factory for making chlorine dioxide with a capacity of 10,000 tons per year, using sodium chlorate, sulfuric acid, and hydrogen peroxide as raw materials. The process applied in this factory is the hydrogen peroxide - atmospheric process (HP-A Process), which allows chlorine dioxide production efficiently and environmentally friendly.
Details of the Manufacturing Process
The factory plan includes four main processes:
Preparation of Raw Materials
All required raw materials will be prepared with strict quality standards to ensure optimal final results. This includes sourcing high-quality sodium chlorate, sulfuric acid, and hydrogen peroxide to ensure the production of high-quality chlorine dioxide.
Reaction Process
In this stage, sodium chlorate and sulfuric acid react in the presence of hydrogen peroxide to produce chlorine dioxide. This process is critical in ensuring the production of high-quality chlorine dioxide.
Product Purification Process
After the reaction, the main product needs to be purified to separate chlorine dioxide from other compounds that are formed during the process. This process is essential in ensuring the quality of the final product.
Processing of Side Products
Side products in the form of sodium sulfate will also be processed to ensure no material is wasted and increase the overall efficiency of the factory.
Operational Plan and Company Structure
This factory will be established as a limited company (PT) with a functioning and well-planned organizational structure. It is estimated that there will be 133 workers operating in various positions to ensure that all processes run smoothly. The location of the factory is planned to be in Gresik Regency, East Java, Indonesia, with a factory area reaching 13,330.8 m².
The factory water needs will be met from the Kali Mireng River, with a total water demand reaching 2,641,6139 kg per hour. This water will be used in the reaction process and for cooling and sanitation in the factory area.
Economic Analysis
After conducting an economic analysis, we get encouraging results, which shows that this factory is worthy of being established. The following are the details of the results of economic analysis:
Total Investment Capital
IDR 191,799,005,476,46
Production Costs per Year
IDR 118,348,036,771.08
Annual Sales Income
IDR 214,361,864,503,94
Net Profit per Year
IDR 63,904,195.442.35
PM (≥ 5%)
42.55%
BEP (≤ 50%)
43.61%
ROI (≥ 5%)
33.32%
Pot
3.01 years
Ron
56.54%
IRR (≤ 6%)
36.88%
From the results of the analysis, it is clearly seen that the factory for making chlorine dioxide is not only technically feasible but also economically profitable. With ROI reaching 33.32%, this factory offers attractive returns for investors. In addition, the return time (pot) which is only 3.01 years shows that this project can immediately provide benefits.
Conclusion
With all careful planning, both in terms of technical and economic, the factory making chlorine dioxide is ready to be realized. In addition to making a positive contribution to industry and the environment, this factory also has the potential to become a significant source of employment in Gresik Regency, supporting the development of local and national economy.
Recommendations
Based on the results of this feasibility study, we recommend that the factory for making chlorine dioxide be established in Gresik Regency, East Java, Indonesia. We also recommend that the factory be established as a limited company (PT) with a functioning and well-planned organizational structure. Additionally, we recommend that the factory invest in a robust water management system to ensure the efficient use of water resources.
Limitations
This feasibility study has several limitations, including the assumption that the factory will operate at full capacity from the start. Additionally, the study assumes that the factory will not face any significant regulatory or environmental challenges. However, these assumptions are based on the current regulatory and environmental framework in Indonesia, and any changes to these frameworks may impact the feasibility of the project.
Future Research Directions
Future research directions for this project include conducting a detailed environmental impact assessment to identify potential environmental risks and mitigation strategies. Additionally, further research is needed to identify potential opportunities for waste reduction and recycling in the factory.
Q&A: Pre-chlorine Dioxide Manufacturing Factory
Introduction
In our previous article, we discussed the feasibility of establishing a factory for making chlorine dioxide with a capacity of 10,000 tons per year, using sodium chlorate, sulfuric acid, and hydrogen peroxide as raw materials. In this article, we will answer some of the frequently asked questions (FAQs) related to the project.
Q: What is the purpose of the factory?
A: The purpose of the factory is to produce chlorine dioxide, a vital chemical compound used in various industrial and human life sectors, including the pulp and paper industry, cellulose bleaching, water treatment, and waste disinfectant.
Q: What are the raw materials used in the factory?
A: The raw materials used in the factory are sodium chlorate, sulfuric acid, and hydrogen peroxide.
Q: What is the capacity of the factory?
A: The capacity of the factory is 10,000 tons per year.
Q: Where is the factory located?
A: The factory is located in Gresik Regency, East Java, Indonesia.
Q: What is the organizational structure of the factory?
A: The factory will be established as a limited company (PT) with a functioning and well-planned organizational structure.
Q: How many workers will be employed in the factory?
A: It is estimated that there will be 133 workers operating in various positions to ensure that all processes run smoothly.
Q: What is the water demand of the factory?
A: The factory water needs will be met from the Kali Mireng River, with a total water demand reaching 2,641,6139 kg per hour.
Q: What is the economic analysis of the project?
A: The economic analysis of the project shows that it is worthy of being established, with a return on investment (ROI) of 33.32% and a return time (pot) of 3.01 years.
Q: What are the potential risks and challenges of the project?
A: The potential risks and challenges of the project include regulatory and environmental challenges, as well as the risk of raw material price fluctuations.
Q: How will the factory manage its waste?
A: The factory will implement a robust waste management system to ensure that all waste is properly disposed of and that the factory operates in an environmentally friendly manner.
Q: What are the potential benefits of the project?
A: The potential benefits of the project include the creation of employment opportunities, the generation of revenue, and the contribution to the development of the local and national economy.
Q: How will the factory ensure the quality of its products?
A: The factory will implement a quality control system to ensure that all products meet the required standards.
Q: What is the timeline for the project?
A: The timeline for the project is as follows:
- Pre-feasibility study: 3 months
- Feasibility study: 6 months
- Design and planning: 9 months
- Construction: 12 months
- Commissioning and testing: 3 months
- Commercial operation: 6 months
Conclusion
In this article, we have answered some of the frequently asked questions related to the pre-chlorine dioxide manufacturing factory. We hope that this information has been helpful in providing a better understanding of the project. If you have any further questions, please do not hesitate to contact us.