PRA Design Of The Glycerol Manufacturing Factory From Coconut Oil (Cocos Nucifera L.) With The Continuous Fat Splitting Process Capacity Of 5,000 Tons/Year

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PRA Design of the Glycerol Manufacturing Factory from Coconut Oil (Cocos Nucifera L.) with the Continuous Fat Splitting Process Capacity of 5,000 tons/Year

Introduction

The production of glycerol from coconut oil has become a significant industry in recent years, driven by the increasing demand for this versatile chemical. In this article, we will discuss the design of a glycerol manufacturing factory from coconut oil using the continuous fat splitting process, with a production capacity of 5,000 tons per year. This factory will operate for 330 days in one year, with the need for coconut oil reaching 631,3131 kg per hour.

Design of the Glycerol Manufacturing Factory

The glycerol manufacturing factory is designed to operate with the process of continuous fat separation (continuous fat splitting) with a production capacity of 5,000 tons per year. This process involves the separation of triglycerides from glycerol and water based on the density of the solution. The designed decantor has clear technical specifications, including a material of SA-283 grade C carbon steel, a diameter of 14,6058 inches, and an outer diameter of 14.9808 inches.

The height of the decantor shell is 29,2117 inches, while the head cover of the bowl is 13.8580 inches. The thickness of the shell reached 0.125 inches and the thickness of the bowl head cover was 0.125 inches, with a total tank height of 34,1484 inches. This factory will be established in Tembilahan District, Indragiri Hilir Regency, Riau Province, with the required land area of ​​22,821 m².

Organizational Structure and Human Resources

The company's organizational structure is well planned and will employ a total of 89 people. The factory will be managed by a team of experienced professionals, including engineers, technicians, and administrative staff. The organizational structure will be designed to ensure efficient and effective operation of the factory, with clear lines of communication and decision-making.

Economic Analysis

From the pre-design economic analysis of this factory, some important data were obtained. Initial investment (capital investment) is estimated to reach IDR 52,334,321,111. The total cost required is IDR 907,960,302,683. Profit margin (PM) is targeted at 25%. The break-even point (Break Even Point or BEP) is obtained at 21.38%, while Return on Investment (ROI) is expected to reach 24%. The time for investment (pay out time) is estimated for 4.2 years, and the Internal Rate of Return (IRR) reaches 41%.

Analysis of the Process and Economic Benefits

The process of making glycerol from coconut oil through continuous fat splitting offers a number of advantages. First, this method is able to produce glycerol efficiently and continuously, reducing the stop (downtime) that often occurs in the batch method. Another advantage is the ability to process large volumes of raw materials, according to the planned factory capacity.

The use of coconut oil as raw material also makes this factory has its own added value. Coconut oil is an abundant resource in Indonesia, which makes it more economical and environmentally friendly than other raw materials. This is in line with the government's efforts to optimize local resources and support sustainable industries.

Conclusion

In conclusion, the pre-design of the glycerol manufacturing factory from coconut oil in Tembilahan not only has the potential to produce high-value products but also contribute to the local economy and industrial sustainability. The factory's design and organizational structure are well planned, with a clear focus on efficiency and effectiveness. The economic analysis shows promising potential, with high profit margin and good return on investment. With IRR reaching 41%, this factory can be an attractive investment choice for investors.

Recommendations

Based on the analysis, the following recommendations are made:

  1. Investment in the factory: The high profit margin and good return on investment make this factory an attractive investment choice for investors.
  2. Optimization of the process: The continuous fat splitting process offers a number of advantages, including efficient and continuous production of glycerol.
  3. Use of coconut oil as raw material: The use of coconut oil as raw material makes this factory more economical and environmentally friendly than other raw materials.
  4. Development of local resources: The factory's design and operation are in line with the government's efforts to optimize local resources and support sustainable industries.

Future Research Directions

Future research directions include:

  1. Optimization of the process: Further research is needed to optimize the continuous fat splitting process, including the use of advanced technologies and equipment.
  2. Development of new products: The factory's production capacity can be expanded to produce new products, such as biodiesel and soap.
  3. Environmental impact: Further research is needed to assess the environmental impact of the factory's operation, including the use of coconut oil as raw material.

References

  1. Government of Indonesia. (2020). National Action Plan for Sustainable Development Goals.
  2. Indonesian Ministry of Industry. (2020). Indonesia's Industrial Development Strategy.
  3. World Bank. (2020). Indonesia's Economic Development.

Appendix

The following appendix provides additional information on the factory's design and operation:

  1. Factory layout: A detailed layout of the factory, including the location of equipment and facilities.
  2. Equipment specifications: A list of equipment used in the factory, including their specifications and capacities.
  3. Raw material supply: A description of the raw material supply chain, including the source and quality of coconut oil.
  4. Product quality control: A description of the quality control measures in place to ensure the quality of the glycerol produced.
    Q&A: PRA Design of the Glycerol Manufacturing Factory from Coconut Oil (Cocos Nucifera L.) with the Continuous Fat Splitting Process Capacity of 5,000 tons/Year

Q: What is the purpose of the glycerol manufacturing factory?

A: The purpose of the glycerol manufacturing factory is to produce high-quality glycerol from coconut oil using the continuous fat splitting process. The factory will operate with a production capacity of 5,000 tons per year.

Q: What is the continuous fat splitting process?

A: The continuous fat splitting process is a method of producing glycerol from coconut oil by separating triglycerides from glycerol and water based on the density of the solution. This process is more efficient and continuous than the batch method.

Q: What are the advantages of the continuous fat splitting process?

A: The continuous fat splitting process offers several advantages, including efficient and continuous production of glycerol, reduced downtime, and the ability to process large volumes of raw materials.

Q: What is the raw material used in the factory?

A: The raw material used in the factory is coconut oil, which is an abundant resource in Indonesia. The use of coconut oil as raw material makes the factory more economical and environmentally friendly than other raw materials.

Q: What is the organizational structure of the factory?

A: The factory's organizational structure is well planned and will employ a total of 89 people. The factory will be managed by a team of experienced professionals, including engineers, technicians, and administrative staff.

Q: What is the economic analysis of the factory?

A: The pre-design economic analysis of the factory shows promising potential, with high profit margin and good return on investment. The initial investment is estimated to reach IDR 52,334,321,111, and the total cost required is IDR 907,960,302,683.

Q: What is the break-even point (BEP) of the factory?

A: The break-even point (BEP) of the factory is obtained at 21.38%, which means that the factory will start to generate profits when the sales revenue reaches 21.38% of the total cost.

Q: What is the return on investment (ROI) of the factory?

A: The return on investment (ROI) of the factory is expected to reach 24%, which means that the factory will generate a profit of 24% of the initial investment.

Q: What is the internal rate of return (IRR) of the factory?

A: The internal rate of return (IRR) of the factory is expected to reach 41%, which means that the factory will generate a profit of 41% of the initial investment.

Q: What is the time for investment (pay out time) of the factory?

A: The time for investment (pay out time) of the factory is estimated to be 4.2 years, which means that the factory will start to generate profits after 4.2 years of operation.

Q: What are the recommendations for the factory?

A: The following recommendations are made for the factory:

  1. Investment in the factory: The high profit margin and good return on investment make this factory an attractive investment choice for investors.
  2. Optimization of the process: The continuous fat splitting process offers a number of advantages, including efficient and continuous production of glycerol.
  3. Use of coconut oil as raw material: The use of coconut oil as raw material makes this factory more economical and environmentally friendly than other raw materials.
  4. Development of local resources: The factory's design and operation are in line with the government's efforts to optimize local resources and support sustainable industries.

Q: What are the future research directions for the factory?

A: The following future research directions are suggested for the factory:

  1. Optimization of the process: Further research is needed to optimize the continuous fat splitting process, including the use of advanced technologies and equipment.
  2. Development of new products: The factory's production capacity can be expanded to produce new products, such as biodiesel and soap.
  3. Environmental impact: Further research is needed to assess the environmental impact of the factory's operation, including the use of coconut oil as raw material.

Q: What are the references for the factory's design and operation?

A: The following references are used for the factory's design and operation:

  1. Government of Indonesia. (2020). National Action Plan for Sustainable Development Goals.
  2. Indonesian Ministry of Industry. (2020). Indonesia's Industrial Development Strategy.
  3. World Bank. (2020). Indonesia's Economic Development.