PRA Design Of The Fenal Acid Making Plant From Benzil Cyanide And Sulfuric Acid With A Capacity Of 2,000 Tons/year

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PRA Design of the Fenal Acid Making Plant from Benzil Cyanide and Sulfuric Acid with a Capacity of 2,000 Tons/year

The production of acetic phenyl acid is a crucial aspect of the chemical industry, with various applications in the manufacturing of pharmaceuticals, dyes, and other chemicals. In Indonesia, the demand for acetic phenyl acid is increasing, driven by the growth of the pharmaceutical and chemical industries. To meet this demand, a new factory is proposed to be established in the Gresik area, East Java, with a production capacity of 2,000 tons per year. This article presents the PRA design of the factory, including its economic analysis, organizational structure, and potential impact on the national industry and economy.

The proposed factory location is in the Gresik area, near the Brantas River and the Madura Strait, East Java. The required land area is 11,323 m², which is sufficient to accommodate the factory's production facilities, storage areas, and administrative offices. The factory's layout is designed to optimize production efficiency, with separate areas for raw material storage, production, and packaging.

The factory will be operated as a limited liability company (PT) with a line organization and staff model. The organizational structure will consist of the following departments:

  • Production Department: responsible for the production of acetic phenyl acid
  • Quality Control Department: responsible for ensuring the quality of the produced acetic phenyl acid
  • Finance Department: responsible for managing the factory's finances, including budgeting, accounting, and taxation
  • Human Resources Department: responsible for managing the factory's human resources, including recruitment, training, and employee welfare
  • Administrative Department: responsible for providing administrative support to the factory's operations

The economic analysis of the factory is based on the following performance indicators:

  • Investment Capital: Rp. 233,554,214,147.00
  • Production Costs per Year: Rp. 365,582,945,190.00
  • Product Selling Results per Year: Rp. 461.978.980.560.00
  • Net Profit per Year: Rp. 67,157,338,636.00
  • Profit Margin (PM): 20.76%
  • Break Even Point (BEP): 43.17%
  • Return of Investment (ROI): 28.75%
  • Pay Out Time (Pot): 3.48 years
  • Return of Network (RON): 47.92%
  • Internal Rate of Return (IRR): 30.53%

The results of this analysis indicate that the acetic phenyl acid manufacturing factory is very feasible to be established. With significant annual net profit and adequate profit margin, investment in this factory can provide high returns. The ROI of 28.75% shows that every rupiah invested can provide quite attractive benefits.

The acetic acid-making factory from Benzil cyanide and sulfuric acid in Gresik, East Java, is not only a promising project in terms of economy, but also has a broader positive impact on the national industry and economy. With an analysis that shows good potential advantages and sustainability, it's time to step into further stages in the realization of this project. The factory's establishment will not only contribute to the growth of the chemical industry but also reduce Indonesia's dependence on imported products, increasing industrial independence and foreign exchange earnings.

Based on the results of this study, the following recommendations are made:

  • Establish the factory: the factory should be established in the Gresik area, East Java, with a production capacity of 2,000 tons per year.
  • Implement the organizational structure: the factory should be operated as a limited liability company (PT) with a line organization and staff model.
  • Monitor and evaluate the factory's performance: the factory's performance should be regularly monitored and evaluated to ensure that it meets the expected targets and standards.
  • Continuously improve the factory's operations: the factory's operations should be continuously improved to increase efficiency, reduce costs, and improve product quality.

By following these recommendations, the acetic phenyl acid manufacturing factory can become a successful and sustainable business that contributes to the growth of the chemical industry and the national economy.
Frequently Asked Questions (FAQs) about the PRA Design of the Fenal Acid Making Plant from Benzil Cyanide and Sulfuric Acid

A: The purpose of the acetic phenyl acid factory is to produce acetic phenyl acid, a crucial chemical used in the manufacturing of pharmaceuticals, dyes, and other chemicals. The factory aims to meet the increasing demand for acetic phenyl acid in Indonesia and reduce the country's dependence on imported products.

A: The factory is proposed to be located in the Gresik area, near the Brantas River and the Madura Strait, East Java. The required land area is 11,323 m², which is sufficient to accommodate the factory's production facilities, storage areas, and administrative offices.

A: The factory has a production capacity of 2,000 tons per year, or around 238.1 kg per hour. This capacity is expected to meet the increasing demand for acetic phenyl acid in Indonesia.

A: The factory will be operated as a limited liability company (PT) with a line organization and staff model. The organizational structure will consist of the following departments:

  • Production Department: responsible for the production of acetic phenyl acid
  • Quality Control Department: responsible for ensuring the quality of the produced acetic phenyl acid
  • Finance Department: responsible for managing the factory's finances, including budgeting, accounting, and taxation
  • Human Resources Department: responsible for managing the factory's human resources, including recruitment, training, and employee welfare
  • Administrative Department: responsible for providing administrative support to the factory's operations

A: The economic indicators of the factory are as follows:

  • Investment Capital: Rp. 233,554,214,147.00
  • Production Costs per Year: Rp. 365,582,945,190.00
  • Product Selling Results per Year: Rp. 461.978.980.560.00
  • Net Profit per Year: Rp. 67,157,338,636.00
  • Profit Margin (PM): 20.76%
  • Break Even Point (BEP): 43.17%
  • Return of Investment (ROI): 28.75%
  • Pay Out Time (Pot): 3.48 years
  • Return of Network (RON): 47.92%
  • Internal Rate of Return (IRR): 30.53%

A: The benefits of establishing the factory include:

  • Reducing dependence on imported products: the factory will produce acetic phenyl acid locally, reducing Indonesia's dependence on imported products.
  • Increasing industrial independence: the factory will contribute to the growth of the chemical industry in Indonesia, increasing industrial independence.
  • Increasing foreign exchange earnings: the factory will export acetic phenyl acid to other countries, increasing foreign exchange earnings.
  • Creating employment opportunities: the factory will employ around 100 people, creating employment opportunities for the local community.

A: The challenges of establishing the factory include:

  • High investment capital: the factory requires a high investment capital of Rp. 233,554,214,147.00.
  • Complex production process: the production process of acetic phenyl acid is complex and requires specialized equipment and expertise.
  • Stringent quality control: the factory must ensure that the produced acetic phenyl acid meets the required quality standards.
  • Environmental concerns: the factory must ensure that its operations do not harm the environment.

By understanding these FAQs, you can gain a better understanding of the PRA design of the fenal acid making plant from benzil cyanide and sulfuric acid and the benefits and challenges of establishing the factory.