PRA Design Of Glucose Syrup Making Factory From Banana Raja With A Production Capacity Of 3700 Tons/year

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PRA Design of Glucose Syrup Making Factory from Banana Raja with a Production Capacity of 3700 Tons/year

Introduction

The production of glucose syrup from banana is a promising industry that has the potential to increase the economic value of abundant banana commodities. In this article, we will discuss the design of a glucose syrup making factory from banana Raja with a production capacity of 3700 tons/year. The factory is planned to be built in an industrial area in Lubuk Linggau Regency, South Sumatra, with an area of ​​7,000 m² of land.

Location and Organizational Structure

The factory is planned to be built in an industrial area in Lubuk Linggau Regency, South Sumatra, with an area of ​​7,000 m² of land. This location was chosen due to its proximity to the raw material source, which is the king's banana, and its accessibility to transportation networks. The factory will be organized in the form of a Limited Liability Company (PT) business entity led by a director. The organizational structure to be applied is a line system, which enables effective communication and efficiency in decision making.

Key Personnel

The factory will require around 90 people who will be organized in the form of a Limited Liability Company (PT) business entity led by a director. The key personnel will include:

  • Director: responsible for the overall management of the factory
  • Production Manager: responsible for the production process
  • Quality Control Manager: responsible for ensuring the quality of the glucose syrup
  • Marketing Manager: responsible for marketing and sales
  • Accountant: responsible for financial management

Production Process

The process of making glucose syrup will be carried out through enzymatic hydrolysis. This method is chosen because it can produce high quality glucose syrup and a more natural taste. The production process will involve the following steps:

  1. Raw Material Receiving: the king's banana will be received and stored in a warehouse
  2. Cleaning and Washing: the banana will be cleaned and washed to remove any impurities
  3. Crushing: the banana will be crushed into a pulp
  4. Enzymatic Hydrolysis: the pulp will be subjected to enzymatic hydrolysis to break down the starches into glucose
  5. Filtration: the glucose syrup will be filtered to remove any impurities
  6. Packaging: the glucose syrup will be packaged and ready for distribution

Economic Analysis

Economic analysis shows that the glucose syrup manufacturing factory is feasible to be established. The following are the results of the economic analysis:

  • Total Investment Capital: Rp. 54,275,443,337.88
  • Total Production Costs: Rp. 24,976,507,461
  • Sales Proceeds: Rp. 59,969,061,504
  • Net Profit: Rp. 24,389,813,891
  • Profit Margin (PM): 58.059%
  • Break Even Point (BEP): 38,753%
  • Return on Investment (ROI): 44,937%
  • Pay Out Time (Pot): 2,225 years
  • Return on Network (RON): 74.895%
  • Internal Rate of Return (IRR): 62.098%

Conclusion

Taking into account all aspects above, the establishment of a glucose syrup manufacturing plant from the king's banana in Lubuk Linggau Regency is a strategic step to utilize local potential, increase the added value of banana commodities, and make a positive contribution to the regional and national economy. Through the application of appropriate technology and efficient management, this factory is expected to be one of the main pillars in the food processing industry in Indonesia.

Recommendations

Based on the results of this study, the following recommendations are made:

  • Establish a glucose syrup manufacturing plant: the establishment of a glucose syrup manufacturing plant from the king's banana in Lubuk Linggau Regency is a strategic step to utilize local potential, increase the added value of banana commodities, and make a positive contribution to the regional and national economy.
  • Apply appropriate technology: the application of appropriate technology, such as enzymatic hydrolysis, is essential to produce high quality glucose syrup.
  • Implement efficient management: efficient management is crucial to ensure the smooth operation of the factory and to achieve the desired production capacity.

Limitations

This study has several limitations, including:

  • Limited data: the data used in this study is limited to the available information and may not be representative of the entire industry.
  • Assumptions: several assumptions were made in this study, including the assumption that the king's banana will be available in sufficient quantities and that the production process will be efficient.
  • Scope: this study only focuses on the design of a glucose syrup making factory from banana Raja and does not consider other factors that may affect the industry.

Future Research Directions

Future research directions include:

  • Investigating the feasibility of other raw materials: investigating the feasibility of other raw materials, such as cassava or sweet potato, as alternatives to the king's banana.
  • Developing new technologies: developing new technologies, such as advanced enzymatic hydrolysis, to improve the efficiency and quality of the production process.
  • Analyzing the impact of the factory on the local economy: analyzing the impact of the factory on the local economy, including the creation of jobs and the increase in economic activity.
    Q&A: PRA Design of Glucose Syrup Making Factory from Banana Raja

Introduction

In our previous article, we discussed the design of a glucose syrup making factory from banana Raja with a production capacity of 3700 tons/year. In this article, we will answer some of the frequently asked questions (FAQs) related to the project.

Q: What is the purpose of the glucose syrup making factory?

A: The purpose of the glucose syrup making factory is to produce high-quality glucose syrup from banana Raja, which can be used as a raw material in the food and beverage industry.

Q: What is the production capacity of the factory?

A: The production capacity of the factory is 3700 tons/year.

Q: What is the location of the factory?

A: The factory is planned to be built in an industrial area in Lubuk Linggau Regency, South Sumatra, with an area of ​​7,000 m² of land.

Q: What is the organizational structure of the factory?

A: The factory will be organized in the form of a Limited Liability Company (PT) business entity led by a director. The organizational structure to be applied is a line system, which enables effective communication and efficiency in decision making.

Q: What is the production process of the factory?

A: The production process of the factory involves the following steps:

  1. Raw Material Receiving: the king's banana will be received and stored in a warehouse
  2. Cleaning and Washing: the banana will be cleaned and washed to remove any impurities
  3. Crushing: the banana will be crushed into a pulp
  4. Enzymatic Hydrolysis: the pulp will be subjected to enzymatic hydrolysis to break down the starches into glucose
  5. Filtration: the glucose syrup will be filtered to remove any impurities
  6. Packaging: the glucose syrup will be packaged and ready for distribution

Q: What is the economic analysis of the factory?

A: The economic analysis of the factory shows that it is feasible to be established. The following are the results of the economic analysis:

  • Total Investment Capital: Rp. 54,275,443,337.88
  • Total Production Costs: Rp. 24,976,507,461
  • Sales Proceeds: Rp. 59,969,061,504
  • Net Profit: Rp. 24,389,813,891
  • Profit Margin (PM): 58.059%
  • Break Even Point (BEP): 38,753%
  • Return on Investment (ROI): 44,937%
  • Pay Out Time (Pot): 2,225 years
  • Return on Network (RON): 74.895%
  • Internal Rate of Return (IRR): 62.098%

Q: What are the benefits of the factory?

A: The benefits of the factory include:

  • Increased economic value of banana commodities: the factory will increase the economic value of banana commodities by producing high-quality glucose syrup.
  • Job creation: the factory will create jobs for local people, which will contribute to the regional economy.
  • Increased competitiveness of local products: the factory will increase the competitiveness of local products in the national market.

Q: What are the challenges of the factory?

A: The challenges of the factory include:

  • Availability of raw materials: the availability of raw materials, such as banana Raja, may be affected by factors such as weather conditions and pests.
  • Competition from other manufacturers: the factory may face competition from other manufacturers of glucose syrup.
  • Regulatory requirements: the factory must comply with regulatory requirements, such as food safety and environmental regulations.

Q: What is the future of the factory?

A: The future of the factory is promising, with the potential to increase the economic value of banana commodities and create jobs for local people. However, the factory must continue to innovate and improve its production process to remain competitive in the market.