PRA Design Of Antibacterial Liquid Liquid Soap Factory From Coconut Oil And KOH With The Addition Of Ananas Comosus Pineapple Extract With A Capacity Of 40,000 Tons/year And A Special Task Of The Design Of Detailed Plug Flow Reactor (PFR)
PRA Design of Antibacterial Liquid Liquid Soap Factory from Coconut Oil and KOH with the addition of "Ananas Comosus" Pineapple Extract: A Comprehensive Analysis
In the modern era, the demand for cleaning products, particularly antibacterial liquid soap, has been increasing significantly. One of the latest innovations in the production of liquid soap is a factory that designs the manufacture of liquid soap from coconut oil with the addition of pineapple extracts (Ananas comosus). This article presents a comprehensive analysis of the design of an antibacterial liquid soap factory with a capacity of 40,000 tons per year, focusing on the technical and economic aspects of the project.
Design of Plug Flow Reactor (PFR)
The plug flow reactor (PFR) is a critical component of the factory, responsible for the chemical reaction that converts coconut oil and KOH into antibacterial liquid soap. The PFR is designed with a reactor volume of 1,806 m³ and a residence time of 39.075 seconds. To ensure durability and operational safety, the construction material used is Carbon Steel SA 283 Grade C with a thickness of 0.25 inches for the shell reactor and head reactor.
The design of the PFR is crucial in determining the efficiency and effectiveness of the factory. A well-designed PFR can optimize the reaction rate, minimize energy consumption, and reduce the risk of contamination. In this project, the PFR is designed to operate at a temperature of 60°C and a pressure of 1 atm, with a flow rate of 1,366,395 kg/h of coconut oil.
Factory Location and Organizational Structure
The factory is planned to be located in the special economic area of ​​Sei Mangkei, Simalungun Regency, North Sumatra, Indonesia. The land area required for factory construction is 30,000 m², which is sufficient to accommodate the PFR, storage tanks, and other equipment. The planned form of business entity is a limited liability company (PT) with an organizational structure in the form of lines and staff, involving around 553 people as labor.
The factory will be managed by a team of experienced professionals, including engineers, chemists, and production managers. The organizational structure will be designed to ensure efficient communication, coordination, and decision-making. The factory will also have a quality control department to ensure that the final product meets the required standards.
Pre-Factory Pre-Economic Analysis
The economic analysis of the factory pre-design shows encouraging results and provides a clear picture of investment prospects. The following are the results of the analysis of the economic aspects that have been carried out:
- Total investment capital: Rp. 11,350,667,569,474.00
- Total production costs: Rp. 9,421,546,247,440.47
- Total sales proceeds: Rp. 16,850,673,147,909.40
- Total Net Profit: Rp. 4,785,116,896,491.95
- Profit Margin (PM): 28.4%
- Break Even Point (BEP): 11,074%
- Return on Investment (ROI): 42%
- Pay Out Time (Pot): 2.37 years
- Return on Network (RON): 211%
- Internal Rate of Return (IRR): 50.54%
The results of the economic analysis indicate that the factory has a significant potential profit and a relatively short investment time. The profit margin of 28.4% shows good operational efficiency, while the IRR of 50.54% indicates a very profitable return rate compared to other investments.
Conclusion
Based on the analysis conducted, it can be concluded that the design of the antibacterial liquid soap factory from coconut oil and KOH with the addition of "Ananas Comosus" pineapple extract with a capacity of 40,000 tons per year is feasible to be established. With consideration of the technical and economic aspects that have been analyzed in depth, this project does not only have the potential to provide large financial benefits but also contributes to improving public health by providing effective cleaning products.
The factory will create employment opportunities for around 553 people and contribute to the local economy. The project will also promote the use of coconut oil and pineapple extracts as raw materials, which are abundant in Indonesia. Overall, the design of the antibacterial liquid soap factory is a promising project that has the potential to make a significant impact on the economy and public health.
Recommendations
Based on the analysis conducted, the following recommendations are made:
- Technical improvements: The design of the PFR should be optimized to improve the reaction rate and reduce energy consumption.
- Economic analysis: A detailed economic analysis should be conducted to determine the feasibility of the project and identify potential risks.
- Organizational structure: The organizational structure should be designed to ensure efficient communication, coordination, and decision-making.
- Quality control: A quality control department should be established to ensure that the final product meets the required standards.
By implementing these recommendations, the antibacterial liquid soap factory can be designed and operated efficiently, effectively, and safely, providing a significant contribution to the economy and public health.
Frequently Asked Questions (FAQs) about the PRA Design of Antibacterial Liquid Liquid Soap Factory
In this article, we will address some of the most frequently asked questions about the PRA design of antibacterial liquid liquid soap factory from coconut oil and KOH with the addition of "Ananas Comosus" pineapple extract.
Q: What is the purpose of the PRA design of the antibacterial liquid soap factory?
A: The purpose of the PRA design is to create a comprehensive plan for the construction and operation of the antibacterial liquid soap factory, including the design of the plug flow reactor (PFR), factory location, organizational structure, and economic analysis.
Q: What are the raw materials used in the production of antibacterial liquid soap?
A: The raw materials used in the production of antibacterial liquid soap are coconut oil and KOH (potassium hydroxide) with the addition of "Ananas Comosus" pineapple extract.
Q: What is the capacity of the antibacterial liquid soap factory?
A: The capacity of the antibacterial liquid soap factory is 40,000 tons per year.
Q: Where is the factory located?
A: The factory is planned to be located in the special economic area of ​​Sei Mangkei, Simalungun Regency, North Sumatra, Indonesia.
Q: What is the organizational structure of the factory?
A: The organizational structure of the factory is in the form of lines and staff, involving around 553 people as labor.
Q: What is the total investment capital required for the factory?
A: The total investment capital required for the factory is Rp. 11,350,667,569,474.00.
Q: What is the total production cost of the factory?
A: The total production cost of the factory is Rp. 9,421,546,247,440.47.
Q: What is the total sales proceeds of the factory?
A: The total sales proceeds of the factory is Rp. 16,850,673,147,909.40.
Q: What is the profit margin of the factory?
A: The profit margin of the factory is 28.4%.
Q: What is the break-even point of the factory?
A: The break-even point of the factory is 11,074%.
Q: What is the return on investment (ROI) of the factory?
A: The return on investment (ROI) of the factory is 42%.
Q: What is the pay-out time (Pot) of the factory?
A: The pay-out time (Pot) of the factory is 2.37 years.
Q: What is the return on network (RON) of the factory?
A: The return on network (RON) of the factory is 211%.
Q: What is the internal rate of return (IRR) of the factory?
A: The internal rate of return (IRR) of the factory is 50.54%.
Q: What are the benefits of the antibacterial liquid soap factory?
A: The benefits of the antibacterial liquid soap factory include the creation of employment opportunities, contribution to the local economy, and promotion of the use of coconut oil and pineapple extracts as raw materials.
Q: What are the challenges of the antibacterial liquid soap factory?
A: The challenges of the antibacterial liquid soap factory include the need for technical improvements, economic analysis, organizational structure, and quality control.
Q: How can the antibacterial liquid soap factory be improved?
A: The antibacterial liquid soap factory can be improved by optimizing the design of the PFR, conducting a detailed economic analysis, designing an efficient organizational structure, and establishing a quality control department.
By addressing these frequently asked questions, we hope to provide a better understanding of the PRA design of the antibacterial liquid liquid soap factory and its potential benefits and challenges.