Optimization Of Agricultural Polymer Waste Treatment Equipment To Produce Fuel
Optimization of Agricultural Polymer Waste Treatment Equipment to Produce Fuel
Introduction
The world is facing a significant challenge in managing agricultural polymer waste, which not only pollutes the environment but also poses a threat to human health. The increasing amount of plastic waste has led to the development of innovative solutions to convert plastic waste into fuel. One such solution is the use of plastic pyrolysis, a process that converts plastic waste into fuel through the application of heat. In this study, Shell Vour Sembiring, under the guidance of Riswanti Sigalingging and Adian Par, has conducted research to optimize the agricultural polymer waste treatment equipment to produce fuel.
Background
The use of plastic pyrolysis to convert plastic waste into fuel has gained significant attention in recent years due to its potential to reduce plastic waste and produce renewable energy. However, the existing plastic pyrolysis equipment has several limitations, including low yield and high production costs. To overcome these limitations, this study aims to redesign the existing polymer waste treatment equipment using coconut shell fuels and polypropylene raw materials.
Methodology
The research methodology employed in this study involves the redesign of existing polymer waste treatment equipment using coconut shell fuels and polypropylene raw materials. The aim is to increase the results of processing and reduce production costs. The study uses the plastic pyrolysis method to convert plastic waste into fuel. The results of the study are presented in terms of yield, production costs, and economic analysis.
Results
The results of the study show a significant increase in yield, which is 16% to 24%, with an effective capacity of the tool reaching 153.33 ml/hour. The production costs per milliliter of fuel have increased gradually from the first to the fifth year, with the first year production costs recorded at Rp. 15,758.51/ml and increased to Rp. 16,568.94/ml in the fifth year. However, the tool is predicted to reach the break-even point (BEP) if it successfully produces 200.15 ml of oil per year. The Net Present Value (NPV) value of this tool reaches Rp. 52,550,069.87, with an Internal Rate of Return (IRR) of 26.5%.
Discussion
The results of the study provide a significant contribution to the effort to overcome the problem of agricultural polymer waste and produce renewable energy. The increase in yield not only increases production efficiency but also reduces production costs per unit. The use of coconut shell fuels in the pyrolysis process provides added value to this project, both in terms of economy and the environment. The comprehensive economic analysis conducted in this study provides a clear picture of the potential profitability of projects and helps in making investment decisions.
The Importance of Increasing Results
Increasing the results of polymer waste treatment to fuel is the key to the success of this project. Increased yield not only increases production efficiency but also reduces production costs per unit. This is because the cost of production per unit decreases as the yield increases. Therefore, increasing the results of processing is essential to achieve the goal of this project.
Potential Use of Coconut Shell Fuels
This study shows the great potential for the use of coconut shell as fuel in the pyrolysis process. The use of local and renewable fuels such as coconut shells provides added value to this project, both in terms of economy and the environment. Coconut shells are abundant and can be easily sourced, making them a cost-effective alternative to traditional fuels.
In-Depth Economic Analysis
This research has conducted a comprehensive economic analysis by calculating production costs, BEP, NPV, and IRR. This analysis provides a clear picture of the potential profitability of projects and helps in making investment decisions. The results of the economic analysis show that the tool has great potential to be implemented commercially and makes a significant contribution to environmental and economic sustainability.
The Importance of Further Development
Although this research provides positive results, it is essential to continue research and development to improve the efficiency and effectiveness of the tool. These efforts can include optimizing the design of tools, the use of other raw materials, and the development of more advanced pyrolysis technology. This will help to further improve the results of processing and reduce production costs.
Conclusion
This study made a significant contribution in an effort to overcome the problem of agricultural polymer waste and produce renewable energy. With positive results and strong economic analysis, this tool has great potential to be implemented commercially and makes a significant contribution to environmental and economic sustainability. The use of coconut shell fuels in the pyrolysis process provides added value to this project, both in terms of economy and the environment. Therefore, this study provides a significant contribution to the development of innovative solutions to manage agricultural polymer waste and produce renewable energy.
Recommendations
Based on the results of this study, the following recommendations are made:
- Further research and development: Continue research and development to improve the efficiency and effectiveness of the tool.
- Optimization of tool design: Optimize the design of tools to improve the results of processing and reduce production costs.
- Use of other raw materials: Explore the use of other raw materials in the pyrolysis process to improve the results of processing and reduce production costs.
- Development of more advanced pyrolysis technology: Develop more advanced pyrolysis technology to improve the results of processing and reduce production costs.
By implementing these recommendations, this study can provide a significant contribution to the development of innovative solutions to manage agricultural polymer waste and produce renewable energy.
Frequently Asked Questions (FAQs) on Optimization of Agricultural Polymer Waste Treatment Equipment to Produce Fuel
Q: What is the main objective of this study?
A: The main objective of this study is to optimize the agricultural polymer waste treatment equipment to produce fuel using the plastic pyrolysis method.
Q: What is plastic pyrolysis?
A: Plastic pyrolysis is a process that converts plastic waste into fuel through the application of heat. This process involves the thermal decomposition of plastic waste into fuel oil, gas, and other by-products.
Q: What are the benefits of using coconut shell fuels in the pyrolysis process?
A: The use of coconut shell fuels in the pyrolysis process provides several benefits, including reduced production costs, increased yield, and a more environmentally friendly process.
Q: What is the break-even point (BEP) of this tool?
A: The break-even point (BEP) of this tool is the point at which the production costs equal the revenue generated. In this study, the BEP is predicted to be reached if the tool successfully produces 200.15 ml of oil per year.
Q: What is the Net Present Value (NPV) of this tool?
A: The Net Present Value (NPV) of this tool is the present value of all future cash flows, discounted to their present value. In this study, the NPV of this tool is Rp. 52,550,069.87.
Q: What is the Internal Rate of Return (IRR) of this tool?
A: The Internal Rate of Return (IRR) of this tool is the rate at which the NPV of the tool equals zero. In this study, the IRR of this tool is 26.5%.
Q: What are the limitations of this study?
A: The limitations of this study include the use of a small-scale pyrolysis reactor, the limited availability of coconut shell fuels, and the need for further research and development to improve the efficiency and effectiveness of the tool.
Q: What are the future directions of this research?
A: The future directions of this research include further research and development to improve the efficiency and effectiveness of the tool, the use of other raw materials in the pyrolysis process, and the development of more advanced pyrolysis technology.
Q: What are the potential applications of this technology?
A: The potential applications of this technology include the production of fuel oil, gas, and other by-products from plastic waste, the reduction of plastic waste in landfills, and the generation of renewable energy.
Q: What are the environmental benefits of this technology?
A: The environmental benefits of this technology include the reduction of plastic waste in landfills, the reduction of greenhouse gas emissions, and the generation of renewable energy.
Q: What are the economic benefits of this technology?
A: The economic benefits of this technology include the reduction of production costs, the increase in yield, and the generation of revenue from the sale of fuel oil, gas, and other by-products.
Q: What are the social benefits of this technology?
A: The social benefits of this technology include the creation of jobs, the improvement of living standards, and the reduction of poverty.
Conclusion
This FAQ article provides answers to frequently asked questions about the optimization of agricultural polymer waste treatment equipment to produce fuel. The study provides a significant contribution to the development of innovative solutions to manage agricultural polymer waste and produce renewable energy. The use of coconut shell fuels in the pyrolysis process provides several benefits, including reduced production costs, increased yield, and a more environmentally friendly process. The study has several limitations, including the use of a small-scale pyrolysis reactor, the limited availability of coconut shell fuels, and the need for further research and development to improve the efficiency and effectiveness of the tool.