Improvement Of Work Facilities In The Taking Process To Increase Productivity In UD. Bakti Heritage

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Improvement of Work Facilities in the Taking Process to Increase Productivity in UD. Bakti Heritage

Introduction

Workplace Ergonomics and Productivity: A Critical Analysis

In today's fast-paced industrial landscape, workplace ergonomics plays a crucial role in ensuring the health and productivity of employees. UD. Pusaka Bakti, a small and medium industry that produces footeriers from coconut fiber since 1971, is no exception. The company faces significant challenges in the taking process, which is carried out manually, resulting in limited work facilities and complaints of musculoskeletal disorders among operators. This article aims to discuss the importance of improving work facilities in the taking process to increase productivity in UD. Bakti Heritage.

The Problem: Limited Work Facilities and Musculoskeletal Disorders

The Alarming Reality of Musculoskeletal Disorders

UD. Pusaka Bakti's operators are required to work in a bending position, bend their feet, and lift weights in an ideal manner, leading to complaints of musculoskeletal disorders. The standard processing of the Standard Nordic Questionnaire (SNQ) reveals that there is a significant complaint of musculoskeletal disorders among the selection operator, ranging from very painful to a bit of a particular body. This is a clear indication that the current work facilities are inadequate and require improvement.

The Solution: Improvement of Work Facilities and Methods

Designing a Better Future for UD. Pusaka Bakti

To overcome the problem of musculoskeletal disorders, UD. Pusaka Bakti needs to improve work facilities in the taking process. This can be achieved through the improvement of work methods with component layout and design of new facilities. The results of the work posture assessment with Quick Exposure Check (QEC) indicate that some work elements have an uncretion posture, which can be rectified by redesigning the work facilities.

The Benefits of Improved Work Facilities

A Safer and More Productive Workplace

The improvement of work facilities in the taking process is expected to reduce operator complaints and increase the efficiency of the production process. The results of the work posture assessment with QEC indicate that some work elements have an uncretion posture, which can be rectified by redesigning the work facilities. The maps of workers and machines in actual conditions show that the time needed to complete the tug of a footer of the foot of the foot is 1429 seconds, with the percentage of productive activity of 100% operator and 74.877%. This indicates that the current work facilities are not optimized for productivity.

The Impact of Improved Work Facilities on Productivity

A Significant Reduction in Time and Complaints

The improvement of the proposed work method shows a decrease in the time of the tidying process, from 1429 seconds to 1388 seconds, or a reduction of 4.5%. This indicates that more ergonomic work facilities can improve operator efficiency and productivity. Not only that, the improvement of the proposed work method also shows a decrease in complaints in the operator. The percentage of complaints scores in the activity of cutting the tripe rope down from 45% to 40%, wrapped the lusi on the passing table from 41% to 40%, establishing from 49% to 47%, filling the tripe from 48% to 47%, and trimming the woven surface from 44% to 33%.

Conclusion

A Brighter Future for UD. Pusaka Bakti

In conclusion, the improvement of work facilities in the taking process is an important step to increase operator's productivity and health. Facility improvements can be done by redesigning the draft table, replacing a more ergonomic cutting device, and applying a more efficient component layout. This step not only increases the efficiency of the production process but also increases the comfort and health of the operator, so as to reduce the risk of work injury and increase work motivation.

Recommendations

A Call to Action for UD. Pusaka Bakti

Based on the findings of this study, the following recommendations are made:

  1. Redesign the draft table: The draft table should be redesigned to reduce the bending and lifting required by operators.
  2. Replace the cutting device: The cutting device should be replaced with a more ergonomic one to reduce the risk of musculoskeletal disorders.
  3. Apply a more efficient component layout: The component layout should be redesigned to reduce the time and effort required by operators to complete their tasks.
  4. Provide training and education: Operators should be provided with training and education on the proper use of the new work facilities and methods.
  5. Monitor and evaluate: The effectiveness of the new work facilities and methods should be monitored and evaluated regularly to ensure that they are meeting their intended goals.

By implementing these recommendations, UD. Pusaka Bakti can create a safer and more productive workplace, reduce the risk of work injury, and increase work motivation among its operators.
Frequently Asked Questions: Improvement of Work Facilities in the Taking Process to Increase Productivity in UD. Bakti Heritage

Q&A: Improvement of Work Facilities in the Taking Process

Q: What is the main problem faced by UD. Pusaka Bakti in the taking process?

A: The main problem faced by UD. Pusaka Bakti in the taking process is the limited work facilities, which results in operators working in an uncreal posture, causing complaints of musculoskeletal disorders.

Q: What are the consequences of musculoskeletal disorders in the taking process?

A: The consequences of musculoskeletal disorders in the taking process include reduced productivity, increased risk of work injury, and decreased work motivation among operators.

Q: What is the proposed solution to improve work facilities in the taking process?

A: The proposed solution to improve work facilities in the taking process includes redesigning the draft table, replacing the cutting device with a more ergonomic one, and applying a more efficient component layout.

Q: How will the improvement of work facilities in the taking process benefit UD. Pusaka Bakti?

A: The improvement of work facilities in the taking process will benefit UD. Pusaka Bakti by reducing operator complaints, increasing the efficiency of the production process, and reducing the risk of work injury.

Q: What are the expected outcomes of the improvement of work facilities in the taking process?

A: The expected outcomes of the improvement of work facilities in the taking process include a decrease in the time required to complete tasks, a reduction in operator complaints, and an increase in productivity.

Q: How will the improvement of work facilities in the taking process be implemented?

A: The improvement of work facilities in the taking process will be implemented through a series of steps, including redesigning the draft table, replacing the cutting device, and applying a more efficient component layout.

Q: What is the expected timeline for the implementation of the improvement of work facilities in the taking process?

A: The expected timeline for the implementation of the improvement of work facilities in the taking process is [insert timeline].

Q: What is the expected budget for the implementation of the improvement of work facilities in the taking process?

A: The expected budget for the implementation of the improvement of work facilities in the taking process is [insert budget].

Q: Who will be responsible for the implementation of the improvement of work facilities in the taking process?

A: The implementation of the improvement of work facilities in the taking process will be the responsibility of [insert name].

Q: How will the effectiveness of the improvement of work facilities in the taking process be monitored and evaluated?

A: The effectiveness of the improvement of work facilities in the taking process will be monitored and evaluated through regular assessments and evaluations.

Additional Resources

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References

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Disclaimer

The information provided in this article is for general information purposes only and is not intended to be a substitute for professional advice. If you have any specific questions or concerns, please consult with a qualified professional.